Print Processes

A brief introduction to our portfolio of in-house printing techniques

Blind Embossing – After etching a metal printing block, this process embosses the paper or card to create a raised image, if the artwork allows a multi-level embossing block can be used to create a three-dimensional sculpted image

Digital printing – Form of colour flat printing, this is ideal for reproducing colour pictures onto smooth paper and card and for lower print quantities (below 500). It is also suitable for personalising Invitations, place cards etc.

Embossing – A process using e metal etched block, to emboss either a printed or non-printed area to create a raised effect, this is often used to accentuate a logo, to give it more prominence over surrounding text.

Engraved print – Also called ‘Diestamping’ this process involves engraving a metal printing plate (usually copper, brass or steel) to create high quality, defined and embossed print. This is the best quality process for fine detail and lettering particularly if printing in a light colour onto a dark material.

Foilblocking – Another process requiring a metal block (usually made of magnesium or Brass) and using heat to apply foil (from a roll) onto a paper or card. ideal for printing metallic colours or for printing onto more unusual materials like suede or woven linen.

Laser-proof Thermography – Following the same principles as standard thermography printing, we use a special resin to create the raised effect which prevents any damage to the print when used through office laser printers.

Letterpress – Currently a very fashionable print method. Requires a wood mounted block to be made, originally conceived as a method of flat printing, this is now being used to create an impression in the card whilst printing using conventional litho inks.

Litho – Form of flat printing using large flexible printing plates, based on the principal of the mutual repulsion of oil and water, ie. where image areas of the plate print with ink and the non-image areas remain clear.

Thermography – A raised print process in which freshly (flat) printed sheets are dusted with a resinous powder which when passed under heat makes the printed areas raised off the surface.

Watermarking – Although this is usually a process which takes place during the manufacture of paper, Downey has developed a chemical technique which can be applied to the paper afterwards to create an artificial watermark. Our process is practical for using on lower quantities of letterheads or certificates to add security or subtle branding.